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Agglomerator Densifier Machine

The D-Series agglomerator is an advanced plastic densifier machine designed to shred, melt, and compress plastic waste into dense, manageable cubes. This high-performance plastic melter densifier heats plastic scrap to optimal processing temperatures, creating highly viscous material that is then compacted when cold water is introduced. As an efficient plastic densifier, it significantly reduces material volume while improving handling and further processing.


The D-Series works effectively as a plastic film densifier, making it ideal for processing lightweight plastic materials such as LDPE and HDPE films. This plastic densifier machine offers multiple advantages including high efficiency, versatile processing, quality output, and sustainable impact. It optimizes recycling operations by reducing waste volume and simplifying material handling, while supporting a wide range of plastic materials used in modern recycling plants.

With its ability to produce dense cubes, this powerful plastic melter densifier ensures a smooth transition to the extrusion stage. By improving recycling efficiency and reducing plastic waste, the D-Series plastic densifier supports environmentally responsible plastic processing. Contact us today to discover how this innovative plastic densifier machine can enhance your recycling operations.

Details of Agglomerator D-Series

Features

  • Rapid Recycling Machine: It processes plastic waste in just 5 to 7 minutes, maximizing efficiency.
  • Energy-efficient operation: No additional heating required, leading to reduced electricity usage and lower costs.
  • User-friendly design: Requires minimal labor, with operation simplified to one-third the usual effort, ensuring accessibility even for minimally trained users.
  • High-quality granule production: Yields uniform, manageable plastic granules customizable in color to meet specific requirements.
  • Color customization flexibility: Tailor recycled plastic color to meet precise requirements.
  • Various sizes available: Choose from different machine sizes to match your plastic recycling volume and speed needs precisely.
  • Versatile plastic compatibility: Capable of handling various plastic types, catering to diverse recycling applications.

Application

The densifier is a machine used to recycle plastic waste. It operates by taking the plastic waste and then using heat to melt it into a gooey substance that can be molded. Then, it squashes this soft plastic into small, dense cubes when cold water is added. These cubes are easy to handle and can be recycled further if needed. Densifiers are very effective and can handle a wide range of plastics, such as plastic films such as LDPE, HDPE, PP, PP raffia, woven sacks, FIBC bags, industrial plastic scrap, and plastic fibers. This is useful in minimising the quantity of plastic produced and thus contributing to environmental conservation. The densifier is helpful in the recycling process of plastics as it eases the process and makes it more efficient.

Description

The D-Series Agglomerator is a high-performance, batch-operated machine designed for the efficient processing of plastic waste, including films, flakes, and industrial scrap. The machine features a robust processing chamber where waste materials are loaded before operation. High-energy blades under a precision rotor shred and compress the material, raising it to the optimal processing temperature. At this stage, the plastic becomes highly viscous, allowing for uniform densification. Cold water is then injected into the chamber, causing the material to solidify into dense, uniform cubes. These cubes are easy to handle and can be directly fed into an extruder for further reprocessing, ensuring a smooth recycling workflow.

Key Highlights:
  • High-energy rotor and blade system for efficient shredding and compression of plastic waste.
  • Batch operation ensures precise control over processing time and material consistency.
  • Cold water injection system rapidly densifies material into uniform, high-quality cubes.
  • Suitable for a wide range of polymers, including LDPE, HDPE, LLDPE, and PP.
  • Modular and compact construction for easy maintenance, cleaning, and blade replacement.
  • Energy-efficient design minimizes power consumption while maintaining high throughput.
  • Dense cubes produced are ready for extrusion or further downstream processing.
  • Safe and reliable operation with minimal operator intervention.

The D-Series Agglomerator is ideal for recycling facilities and plastic manufacturers looking for a reliable, efficient, and cost-effective solution to convert plastic waste into reusable raw material. Its combination of advanced engineering, robust construction, and user-friendly design ensures maximum productivity, consistent product quality, and reduced operational downtime.

Technology

Agglomerator Blades
Cutting Technology

The D-Series Cutting technology is able to cut most plastic film, Tape, Yarn, Wiry, Fabric & Bags. Everything is cut to the desired particles size.

Agglomerator Machine discharge
Pneumatic Discharge

Discharge system is with Pneumatic and Screw type for fastest discharge of material from the drum.

Agglomerator Control Panel
Control Panel

Control Panel is consisting of all safety related to machine with Single phase preventer, Over load preventer.

Technical Data

MODEL PPM-800D PPM-1000D PPM-1200D PPM-1200D PPM-1500D PPM-1500D
Main Motor (HP) 60 75-120 150-180 220-270 340-420 540
Batch Capacity KG. 13-20 24-45 60-90 75-120 100-150 150-200
Production Kg./Hr. 80-100 170-200 400-600 700-1000 800-1200 1000-1600

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