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Shredder Feeder Extruder Plastic Recycling Machine

Shredder Feeder Extruder Machine

The Shredder Feeder Extruder Plastic Recycling Machine is an advanced recycling solution designed for efficient processing of various plastic scrap materials. This integrated system combines shredding, feeding, and extrusion into a single compact unit, making it ideal for recycling plastic films, woven bags, raffia, rigid plastics, fibers, and textile-based plastic waste without additional pre-shredding.

Built for high-performance recycling, the machine can process even thick-walled plastic scrap materials with stable output and high efficiency. The shredding system ensures proper material size reduction, while the automatic feeder provides continuous and uniform material flow into the extruder for smooth operation and consistent granule production.

This plastic recycling machine supports zero-waste production by allowing in-house recycling of production waste and rejected plastic materials. The optimized extrusion process delivers high-quality recycled granules with reduced energy consumption and improved productivity.

Key advantages of this shredder feeder extruder system include continuous operation, reduced manual handling, energy-efficient performance, compact design, stable output, and reliable processing of multiple plastic materials, making it suitable for a wide range of industrial recycling applications.

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Details of Shredder Feeder Extruder

Description

The Shredder Feeder Extruder Plastic Recycling Machine is designed for high-efficiency recycling of PP, PE, LDPE, HDPE films, woven bags, raffia, rigid flakes, fibers, and industrial plastic waste. This integrated recycling system combines shredding, feeding, and extrusion into a single compact unit, ensuring continuous material processing with stable output and reduced manual handling.

The machine features a high-performance shredding system for efficient size reduction of plastic scrap materials, followed by an automatic feeding mechanism that delivers uniform material flow into the extruder. The precision screw and barrel system ensures controlled melting, proper homogenization, and efficient extrusion for producing high-quality recycled granules.

Key Highlights:

  • Integrated shredding, feeding, and extrusion system for continuous and efficient recycling operation.
  • Suitable for films, woven bags, raffia, rigid plastics, and industrial scrap, offering versatile material processing capability.
  • Automatic feeding mechanism for smooth and uniform material transfer into the extruder.
  • Energy-efficient operation with stable output, reducing production costs and improving productivity.
  • Heavy-duty construction and easy maintenance access for reliable long-term industrial performance.

Additional features include temperature-controlled heating zones, durable gearbox systems, contamination removal options, and compact machine design. The machine supports continuous recycling with low energy consumption and minimal operator involvement, making it ideal for modern plastic recycling plants and industrial waste reprocessing applications.

Application

The Shredder Feeder Extruder Plastic Recycling Machine is widely used for Post Industrial Recycling (PIR), PET recycling, and Post Consumer Recycling (PCR) applications. The system is designed for efficient recycling of plastic films, woven bags, raffia, fibers, PET materials, rigid plastics, and industrial production waste while ensuring stable output and high-quality recycled granules.

In Post Industrial Recycling, the machine helps manufacturers recycle in-house production waste directly back into the production cycle, supporting zero-waste manufacturing with reduced material loss and lower energy consumption. The advanced shredding, feeding, degassing, filtration, and extrusion systems ensure efficient processing of various plastic scrap materials with minimal manual handling.

For PET recycling applications, the machine supports material-friendly processing of PET bottles, films, fibers, and contaminated PET waste. The efficient filtration and degassing systems help improve recycled material quality, making the machine suitable for high-standard PET recycling operations with stable and continuous production.

In Post Consumer Recycling, the system is ideal for recycling plastic packaging waste and disposable plastic products collected after consumer use. The energy-efficient and customizable recycling process enables reliable conversion of waste plastics into reusable raw materials, contributing to sustainable plastic recycling and environmental protection.

Features

  • Advanced Feed-In System: Equipped with air separator, roll feeder, conveyor belt, and dosing unit for continuous, automated, and process-controlled material feeding with metal detection and additive mixing support.
  • Efficient Degassing Technology: Available with single venting, double venting, and high-performance vacuum systems for removing moisture, printing gases, and contaminants from recycled plastic materials.
  • Multiple Pelletization Options: Supports hot-die water ring pelletizer, strand pelletizer, automatic strand pelletizer, and underwater pelletizer systems for processing different polymer types and viscosities.
  • Reliable Filtration Systems: Features manual screen changer, double piston screen changer, and advanced back-flush filtration systems for continuous melt filtration and impurity removal.
  • Integrated Test & Quality Control Equipment: Optional flow scale, gas control unit, and online viscometer ensure continuous monitoring of production output, pellet density, and melt viscosity for consistent product quality.
  • Continuous & Energy-Efficient Recycling: Designed for stable operation, low maintenance, reduced downtime, and efficient recycling of films, raffia, woven bags, rigid plastics, and industrial scrap materials.

Technology

Pelletixer Rotar cutter
Pelletizer Rotary Cutter

Technical Data

MODEL PPM 65-50 SEV PPM 75-60 SEV PPM 85-80 SEV PPM 105-100 SEV PPM 125-100 SEV PPM 145-120 SEV
Extruder Screw Ø (mm) 65 75 85 95 105 125
Shredder Width (mm) 500 700 700 700 1000 1000
Power (kW) 95 121 147 203 266 414
Output 80 - 100 100 - 150 200 - 250 350 - 450 500 - 700 800 - 1000

* Output values are based on LDPE material and may vary depending on material type, contamination level, and operating conditions.

The system supports processing of materials such as PET, HDPE, LDPE, PP, PS, EPS, PA, PC, ABS, EVA, bioplastics, blends, and other plastic materials.

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