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Die Face Cutter Water

A die face pelletizer plays a key role in plastic extrusion by precisely cutting molten plastic into uniform pellets. Integrated with a die face cutter extruder, this system ensures consistent pellet size and shape. Advanced setups like the water ring pelletizer further improve cooling efficiency and pellet quality.

The die face pelletizer is versatile and can process plastics such as PE, PP, PS, ABS, and related materials. Pellets produced by this die face cutter extruder system are widely used in injection molding, extrusion, and plastic recycling applications.

Typically, a water ring pelletizer includes a rotating cutting head with sharp blades positioned at the die face. As molten plastic exits the extruder, the blades cut it into uniform pellets, which are then cooled and collected for further processing.

The die face pelletizer is an essential part of modern extrusion systems, ensuring consistent pellet quality and production efficiency. Investing in a high-performance water ring pelletizer can significantly improve productivity and final product quality.

At Panchal Plastic Machinery Pvt. Ltd., we deliver reliable and innovative pelletizing solutions. Contact us to learn more about our advanced die face cutter extruder and die face pelletizer systems designed for modern plastic recycling and extrusion operations.

Details of Die Face Cutter Water

Description

The Die Face Cutter Water Machine is engineered for high-speed, water-ring plastic pelletizing of LDPE, LLDPE, HDPE, PP films, and other polymer scraps. It combines precision extrusion, die-face cutting, and water-based cooling to produce uniform, high-quality pellets with smooth surfaces. The design supports continuous 24/7 operation, stable performance, and low energy consumption.

Key Highlights:

  • Vibration-free design with Direct Drive technology ensures stable, smooth operation and reduces mechanical wear.
  • Compatible with all standard extruders, providing flexibility for various production lines.
  • Quick pelletiser knife changeover saves time and requires no adjustment work, improving operational efficiency.
  • Advanced pellet cooling system reduces cooling water consumption while maintaining pellet quality.
  • Precision die-face cutting produces consistent pellet size and shape, suitable for reuse in extrusion or molding.
  • Modular and compact construction allows easy maintenance, cleaning, and servicing.
  • Energy-efficient motors and water-based cooling reduce operational costs while enabling high throughput.

This machine is ideal for manufacturers seeking efficient, high-output plastic granule production, ensuring minimal downtime, low operating costs, and superior pellet quality.

Application

Panchal's die-face water cutter is integrated within our reliable dry-cut strand pelletizing systems designed to produce high-quality cylindrical or micro-pellet forms that are ideal for a wide range of processing needs in plastic recycling and manufacturing applications. This cutter ensures the most optimal and quality processing applications in the plastics industry since it is compatible with all standard extruders. This cutter is a must to create high levels of productivity and cost efficiencies, with its efficiency in use and a reduced cost of cooling water.

Features

  • The Direct Drive technology design is devoid of vibration and ensures smooth and active operation.
  • Can be used on all the standard extruders, providing wide applications.
  • Quick and easy substitution of pelletizer knives, thus no need for long adjustments.
  • Advanced pellet cooling system, which reduces the cost of cooling water and makes it more cost-effective.

Technology

Plastic Extruder
Die Face Water

The pelletizing systems of the DFW series are easy to operate. The pelletizing of PE, PP, PS, ABS and similar plastics is their field of application.

Plastic Extruder Dryer
Dryer

The pellets are cooled by the water and transferred directly from the cutting chamber to the centrifuge due to the high flow rate. The granules are then dried after being separated from the water.

Technical Data

MODEL PPM-100DFW PPM-300DFW PPM-500DFW PPM-700DFW PPM-1300DFW PPM-2000DFW
Cutting Blades(Nos) 2/3/4 2/3/4 3/4 4/5 4/5 4/5
Heating Zones (Nos) 1 1 1 1 1 2
Heating Power(kW) 2.7 4.5 6 8 20 30
Cutting Motor (kW) 0.75 2.2 3 4 5.5 7.5
Water Pump (kW) 1 1 1 1 2 2
Pump Power (kW) 1.1 1.1 1.5 3 3 4
Centrifuge Motor (kW) 2.2 3 4 5.5 7.5 11
Cyclone Motor (kW) - 0.25 0.25 0.25 0.25 0.37
Water Consumption l/h 300 600 1200 2100 3300 5500
Production Kg/hr 100 300 500 700 1300 2000

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