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Injection Series Machine

Grinder-Injection-Series01

The Injection Series Machine from Panchal Plastic Machinery Pvt. Ltd. is a powerful solution designed for efficient handling of plastic waste generated in injection molding processes. This advanced system functions as a reliable injection molding granulator, helping manufacturers recycle sprues, runners, and rejected molded parts directly from production lines. As a leading Injection Series Machine Manufacturer, Panchal Plastic ensures that this machine meets high standards of efficiency, durability, and precision. Equipped with modern features, it optimizes energy usage, reduces cycle time, and improves productivity while maintaining consistent granulation quality.


The machine also works effectively as an injection molding scrap grinder, enabling manufacturers to process leftover plastic materials into reusable granules. Designed with robust construction and high-strength blades, it also functions as a dependable plastic sprue grinder for recycling sprues and runners generated during injection molding operations. With its durable design and user-friendly controls, the machine performs reliably in demanding production environments. By choosing Panchal Plastic’s Injection Series Machine, businesses can enhance recycling efficiency, reduce material waste, and maintain high-quality production standards in modern plastic manufacturing.

Details of Injection Series

Features
  • Robust Construction: Constructed to endure, this grinder boasts a strong build that resists wear and tear even under the harshest industrial use.
  • Feeding Options: You can load materials manually or use a robotic system for automatic feeding, adding efficiency to the workflow.
  • Roller Feeder for Films: Specially designed for plastic films, the roller feeder ensures these materials are fed smoothly for consistent grinding.
  • High Output Range: Whether the job is small or large, this machine delivers, with a grinding capacity ranging from 20 to 1000 kg/hr.
  • Heavy Rotor: The hefty rotor is key to its powerful grinding capability, ensuring quick and effective material reduction.
  • Soundproof Cabinet Option: For quieter operation, you can choose models equipped with a soundproof cabinet, ideal for reducing noise in sensitive environments.
  • Advanced Cutting Mechanism: Precision comes from the advanced design of the rotor and knives, which include staggered and double cross-cutting configurations and robust bearings for meticulous grinding. A sophisticated suction system with a fan and cyclone manages debris and streamlines waste disposal.
Application

The Injection Series Plastic Grinder is an innovative product that is used in the recycling of plastic waste. This advanced grinder is capable of handling the following types of plastics: pet bottle caps, moulding machine runners, and other plastic materials, making it a sustainable solution for enterprises to manage their waste. The grinder we offer has the ability to run quietly, consume less energy, and be easy to use, making it perfect for use with little disruption to the environment. It is made of high-quality materials and therefore offers a long-lasting and dependable product suitable for use in industries. Introducing the Injection Series Plastic Grinder, a complete recycling solution for plastics that helps make our future environment friendly as well as efficient in handling plastic waste.

Description

Slow Speed Cutting System
  • Staggered rotor
  • Tangible Cutting Chamber
  • D2 Steel Knives
  • Drop down screen cradle
  • Tilt Back Soundproofed Hopper
  • Low RPM Rotor
  • Safety interlock
  • Caster Mounted

The Slow Speed Cutting System is engineered for precise and energy-efficient granulation of sprues, runners, and small injection-molded parts. Its staggered rotor design maximizes cutting contact, ensuring clean, uniform granules while minimizing dust formation. The D2 steel knives provide exceptional durability and sharpness retention, reducing the frequency of maintenance and blade replacement. The machine’s tangible cutting chamber ensures smooth material flow, reducing stress on the rotor and improving overall cutting efficiency.

The tilt-back soundproofed hopper reduces operational noise significantly, making the system suitable for use directly beside injection molding machines. The low RPM rotor reduces heat generation and prevents material degradation, ensuring consistent granule quality. Designed with operator safety in mind, the built-in safety interlock system prevents access during operation, while the drop-down screen cradle allows quick and easy screen changes and cleaning. The entire unit is caster mounted for easy movement, positioning, and integration into different production environments.

This slow-speed granulator is ideal for on-demand recycling beside the press, reducing waste at the source and improving overall production efficiency. Its robust construction, low maintenance requirements, and consistent performance make it an essential tool for industries relying on high-precision injection molding, small part production, and clean material reprocessing.

Technology

Plastic Scrap Grinder
Grinder Rotor

The staggered rotor enables faster processing and provides a powerful cutting force.

Control Panel of Scrap Grinder
Control Panel

Control Panel is consisting of all safety related to machine with Single phase preventer, Over load preventer.

Technical Data

MODEL PPM-1514 PPM-1521 PPM-1528 PPM-1535 PPM-1542
Main Motor (kW) 1.5 2.2 2.2 2.2 3.75
Rotor Diameter (mm) 150x140 150x210 150x280 150x350 150x420
Rotating Blades 3 x 2 3 x 3 3 x 4 3 x 5 3 x 6
Fix Blades 2 2 2 2 2
Production ( Kg./ Hr.) 25 40 50 60 70
Screen Hole (mm) 8/10/12 8/10/12 8/10/12 8/10/12 8/10/12
Rotor Type STAGGERED STAGGERED STAGGERED STAGGERED STAGGERED

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